ASDSO Dam Safety Toolbox

Test Fills

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Test fills are a crucial component of dam construction and design, involving the controlled placement of fill materials to evaluate the stability and settlement characteristics of the dam foundation. The primary objective of test fills in dam engineering is to assess the stability and settlement of the dam foundation. By placing controlled amounts of fill materials, engineers can evaluate the foundation’s response and determine its bearing capacity, settlement, and lateral stability. Thus, engineers can ensure that the selected site is suitable for dam construction and can withstand the anticipated loads during operation.

Test fills are typically conducted by gradually placing and compacting fill materials in specific areas of the dam’s foundation. The fill materials may consist of suitable soil or rock, which is placed in layers and compacted until the desired density is achieved. During the test fill process, measurements are taken to monitor settlement, pore pressure, and any associated deformations or changes in the foundation. Using this data, engineers evaluate the stability and settlement characteristics of the dam, providing further information for future designs.


Test fills offer several benefits in dam engineering. Firstly, they provide valuable information about the behavior and response of the foundation materials to applied loads. This knowledge helps engineers understand the potential settlement, stability, and deformation characteristics of the dam, enabling them to make informed design decisions and implement appropriate reinforcement measures. Secondly, test fills allow for the identification of potential issues early in the construction process. This reduces the risk of unforeseen problems during dam operation and increases the overall safety and reliability of the structure.


The results obtained from test fills assist engineers in optimizing the dam design and construction techniques. By evaluating both the settlement characteristics and bearing capacity of the foundation, engineers can adjust the thickness of the dam, foundation treatment, or reinforcement measures to ensure long-term stability. Test fills also help identify potential weak zones or areas requiring additional investigation or modifications, enabling engineers to address these concerns proactively.


Test fills are not limited to the construction phase but are part of an ongoing monitoring and evaluation program for dams. Regular monitoring allows engineers to assess the long-term settlement and stability performance of the dam and foundation. It helps identify any unexpected behavior, changes, or consolidation processes that may affect the dam's performance over time. By continuously monitoring the settlement and behavior of the dam, necessary maintenance or remedial measures can be implemented to ensure the continued safety and functionality of the structure.

Best Practices Resources

General Design and Construction Considerations for Earth and Rock-Fill Dams (EM 1110-2-2300), USACE